Thursday, August 5, 2021

Wednesday visiting and learning around Galesburg

On Wednesday, our Wagonmasters (organizers of this rally) had planned a few activities, so we drove as a group to an ethanol plant in a nearby town...

Our group entering the plant administration building.

Some of the grain storage facilities at the plant.

An overview of the process

The input corn is split into ethanol, corn oil, and "DDGs" (Dried Distillers Grain).

They grow a LOT of corn around here... As they come in, the trucks are weighed and the grain is sampled before the trucks deliver the corn.

Depending on the consistency of the sample of corn, they are sent to one of the 3 receiving pits. I got the idea that, before they had a drier here to process overly damp corn, there may have been loads rejected, but now, they can work with any corn that they get.

They can also receive corn by train car load, but the fellow providing the information said that they don't this much now -- I got the idea that it was because they get sufficient quantity delivered by truck (train cars would be bringing corn from a greater distance).

There were a lot of other slides about the process of creating ethanol -- the main thing I learned was that it is very similar to other distilling methods -- lots of commonality to the distillery we visited in Wyoming in late May as we were driving across from Nevada to Illinois!

In this case, the final product is ethanol.

A "denaturant" (gasoline) is added so no one will drink the ethanol.

I had heard the term "Denatured Alcohol" for rubbing alcohol -- I never realized that meant that something was added to make it toxic or bad tasting so it would not be consumed by humans.

The process for creating corn oil:


And the process of creating the DDGs:


DDGs are sold to livestock feeders (primarily hogs) to feed out to their animals. It has all the protein of the original corn (I think he said it was 40% protein).

When we left the ethanol plant, we drove a short distance to Bishop Hill, the location of a Swedish colony founded in 1846. We ate at the "Bishop Hill Eatery and Bakery".

After lunch, a local storyteller shared some of the history of the town with our group.

We visited a gift shop and enjoyed looking at Swedish articles -- this was a bag to commemorate the colony founded here.

After we got back to the campground, we visited the pool (it was refreshing but a little chilly), enjoyed ice cream sandwiches at Happy Hour and celebrated the 42nd wedding anniversary of one of the couples in our rally group, and then went for a walk on the trail around the back portion of the campground property...

They had a couple of humorous signs by the pond...

Close up of Sign 1

Second sign...

Close up of Sign 2.

The trail was really nice -- mowed and through the woods and in the open fields too...

The part through the woods was particularly pretty and enjoyable to be in the cool shade.

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